M6 M16 Winding Toroidal Inductors , High Frequency Ferrite Core Transformer Winding Formula

Toroidal inductor cores are available in many materials: silicon steel, nickel iron, moly-permalloy powder, iron powdered, amorphous, ferrites, and others. Silicon steel and nickel iron are available as tape wound cores or laminated pieces. Non-magnetic toroids are also available to make air core toroidal inductors.

Butler Winding can make (and has made) toroidal inductors (and transformers) in a wide variety of materials and sizes. Butler Winding also does “bobbin wound” and “tube wound” inductors. Our upper limits are 40 pounds of weight and 2 kilowatts of power. We have experience with foil windings, litz wire windings, and perfect layering. For toroids, we can (and have done) sector winding, progressive winding, bank winding, and progressive bank winding. Butler winding has a variety of winding machines, bobbin/tube and toroid. That includes two programmable automated machines and a taping machine for toroids. Butler Winding has vacuum chamber(s) for vacuum impregnation and can also encapsulate. To ensure quality, Butler Winding purchased two programmable automated testing machines. Most of our production is 100% tested on these machines.

Details

Material: Ferrite

Power: 5Watt~50Watt

Hi-Pot: 0.50KVrms

Working frequency: 20KHz~500KHz

Working Temperature: -20'C~+125'C

Applications:

1. Switching power output and smoothing circuits

2. Used as choke coil for high frequency SMPs

3. Countermeasure against spike ripples

4. EMI/RFI filters

5. DC/DC converters

6. IP and OP devices

Packaging & Delivery

Plastic packing bags inside, Carton box outside

Detail is according to the requirement of customer

5-10 Days after received the order payment.

Our company to applied the international advanced technologies, which is committed to R & D and production for the inductive element in different areas, it mainly used in Solar energy inverter, Switching power supply, Inverter DC welding machine, Industrial frequency induction heating, LED lighting, Household appliances, Medical and health care equipments, etc..

Our company has rich experienced R & D team, with the design and manufacturing of inductive components (Bel Fuse, Pulse, MeiXing), very familiar with the magnetic material and the international standards such as UL standard, in UL CLASS B, C insulation system, F grade, and is equipped with advanced testing equipment and solid design software as supported.

Careful management with the implementation of 7S, and our design team from photovoltaic inverter, switching power supply, inverter DC welding machine, industrial frequency induction heating, LED lighting, household appliances and ecological energy fields provide the best benefit cost of various design solutions and strong technical support.

The main production and processing equipment:
Single axis, four axis winding machine, twelve axis automatic winding machine.
The microwave coil self checking machine.
Full automatic production line,
Automatic jet printer,
Vacuum (limited) varnish machine,

To provide the following materials used and comply with safety regulations of the bobbin:
PET-FR530 DuPont E69578 (M)
Nylon 70G33L DuPont E41938 (M)
BASF A3X2G7 BASF E41871
T375J Taiwan: Changchun E59481 (S)
PM9630 Sumitomo E41429 (M)
PM9820 Sumitomo E41429 (M)

Test instrument:
The Agilent 4294A, E4980A, 4263B, and Chroma 3250 comprehensive precise LCR Measurement & analyzer.
The Wayne Kerr DC bias current source 3265B and precise magnetic element analyzer 3260B.
Hi-pot test (0~5KVac).
High temperature cycle test (-70 to 200 DEG C IEC60068-2-1/2-2/-2-30/-2-78 standard)